GM says supercomputers will save money, reduce recalls

Bringing IT and data collection in-house seen as path to increased responsiveness for automotive giant.

Comments Off on GM says supercomputers will save money, reduce recalls May 15, 2013
by Canadian Press

WARREN, Mich. — General Motors Co. says a new supercomputing data centre and a fledgling shift to bring software development in-house should help it limit the size of future safety recalls.

The Detroit automaker, which recently opened the giant data storage centre in suburban Warren, Mich., said the changes are examples of how it is moving faster to cut costs and serve its customers better by bringing more computer technology inside the company.

In the past, GM’s regional operations tracked problems by themselves, sometimes without communicating with other regions, even though many of its cars are now sold worldwide. Engineers in one region would check a problem part, but it wasn’t studied worldwide, at least not at the early stages.

Now, with new software developed by GM’s so-called innovation centres and the data storage, problems are spotted quickly when they crop up across the globe, and they’re assigned to the right engineer who can work with parts makers to fix the problem faster, said Randy Mott, the company’s chief information officer.

“You’d hope that if there is a problem with a set of components, that you understand which components were potentially susceptible and you would expect your recalls to be smaller,” Mott said. “You identify it earlier and you certainly limit it to only the ones affected by whatever the problem was.”

GM, which typically sells more than 9 million vehicles worldwide each year, makes cars and trucks in 30 different countries. Many of its parts are common worldwide, so if there is a recall, it can be large and costly. When problems are spotted and fixed early, the size and cost can be held down, Mott said.

GM also said Monday that it will build a duplicate data storage centre about 40 miles from Warren at its proving grounds in Milford, Mich. During the next two years, the company will close 23 data centres worldwide and consolidate them into the two new facilities. GM says data centres at Google and Facebook were benchmarked to draw up plans for the state-of-the art facilities. The Warren Center cost $130 million to build, while the Milford centre will cost $100 million. GM will spend another $158 million on each centre for equipment.

It’s all part of a push led by CEO and Chairman Dan Akerson, a former telecommunications executive, who believes it’s important for companies to have their own information technology rather than outsource it to other companies. GM had outsourced 85 per cent of its software development and computer technology.

By consolidating the data centres and hiring about 9,000 people to staff four U.S. “innovation centres,” the company hopes to bring 90 per cent of the work in-house within five years, Mott said. Competitors, GM said, already have about 30 per cent of their information technology work in-house.

GM, which began the data consolidation in the fall of 2011 and the software efforts last summer, isn’t sure how far it has moved toward the 90 per cent goal although it has hired 64 per cent of the people needed to do it. GM already has added or moved 5,500 people into information technology at centres in Warren; Austin, Texas; Roswell, Ga.; and Chandler, Ariz. The centres all are near colleges that emphasize information technology, GM says.

GM, Akerson said, now has the ability to watch its factories for production and parts supply problems, and perform more accurate virtual crash tests, saving costs and speeding new products to market. In the past, when most computer technology was outsourced, GM couldn’t even monitor its own network of computers, he said.

“The responsiveness wasn’t there,” he said of the outside vendors. “There isn’t a company on a global competitive basis that isn’t good at I.T., that doesn’t control its destiny by virtue of better information in every aspect of the business.”

GM also can use high-powered computers to analyze data across the globe to discover sales trends and potential new markets for its vehicles. The company said new crash-test simulations that were made possible by the data centres are cutting down on the number of physical crash tests that are needed. That saves the company roughly $350,000 per test, GM said.

© 2013 The Canadian Press