New hybrid hydrostatic transmission enhances robotic precision

This tele-operated system can thread needle, pick up an egg.

1 May 13, 2016
Staff

This robot has two 4-DOF arms with a pair of cameras mounted to a 2-DOF neck formed by a pair of Dynamixel MX-106 servos. The arm actuators are coupled to an identical control figure behind the wall through an N+1 hybrid hydraulic-pneumatic transmission using rolling-diaphragm actuators. (Photo credit: Disney Research)

This robot has two 4-DOF arms with a pair of cameras mounted to a 2-DOF neck formed by a pair of Dynamixel MX-106 servos. The arm actuators are coupled to an identical control figure behind the wall through an N+1 hybrid hydraulic-pneumatic transmission using rolling-diaphragm actuators. (Photo credit: Disney Research)

Robots have traditionally been used in industrial environments where ruggedness and brute strength are needed. However, what about the situations where delicacy is required?

John P. Whitney, an assistant professor of mechanical and industrial engineering at Northeastern University, has developed a new type of hydrostatic transmission that combines hydraulic and pneumatic lines. This transmission can safely and precisely drive robot arms allowing for unparalleled precision of movement.

This transmission has almost no friction or play, offering extreme delicacy for tasks such as threading a sewing needle or picking up an egg without breaking it.

The hybrid transmission makes it possible to halve the number of bulky hydraulic lines that a fully hydraulic system would require. Robotic limbs can thus be made lighter and smaller, said Whitney.

Whitney and colleagues from Disney Research, the Catholic University of America and Carnegie Mellon University, will be at the EEE Conference on Robotics and Automation, ICRA 2016, where they will report on the new transmission and the upper body humanoid robot they built.

“The transmission provides our robot with incredibly smooth and fast motion, while also allowing life-like interaction with people and the handling of delicate objects,” said co-author Jessica Hodgins, vice president at Disney Research and a professor of robotics at Carnegie Mellon.

Robot joint would traditionally have two hydraulic cylinders, balanced against each other, explains Whitney. Instead, the researchers paired each water-filled cylinder with an air-filled cylinder. The pneumatic cylinder serves as a constant force air-spring, providing the necessary preload force, allowing the joint to move in both directions with only half the number of bulky hydraulic lines.

The researchers used the new transmission to build a simple humanoid robot with two arms, with stereo cameras mounted in the head, streaming their video signal to an operator wearing a head-mounted display. The arms are coupled to an identical control figure, hidden behind a wall to enable the robot to be used for human-robot interaction research.

“This technology enabled us to build robot arms that are light, fast, and dexterous,” Whitney said. “They have an incredible life-like nature, offering a combination of small mass, high speed, and precise motion not seen before.”

Robots using this technology are ideally suited for naturally compliant and life-like interaction with people. When tele-operated, the low friction and lack of play allow the transmission to faithfully transmit contact forces to the operator, providing a high-fidelity remote sense of touch.

www.disneyresearch.com



1 Comment » for New hybrid hydrostatic transmission enhances robotic precision
  1. It would be amazing if this kind of technology could be used to recreate hand and finger motion and ultimately build a robot that could handle even more delicate movements and tasks. Either way, a big breakthrough.

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